EV Battery Manufacturing Solutions

Powering Better
Battery Production

From cell handling and automated assembly to precision fastening, plant utilities and ongoing service, John Henry Foster brings the products, engineering expertise and support EV battery manufacturers need to keep production moving.

Automation Electric Motion Vacuum Handling Precision Fastening Compressed Air Material Handling
Industrial collaborative robot for automated battery manufacturing
Industrial vacuum suction cup for battery component handling
Linear motion and transfer system for automated manufacturing
CELL → MODULE
→ PACK
Cell & Component Handling
Module Assembly
Battery Pack Assembly
Inspection & Testing
Plant Utilities
Service & Support
One Partner. More of Your Production Floor.

Solutions Across the Battery Manufacturing Process

EV battery manufacturing brings together hundreds of tightly controlled processes. JHF helps manufacturers, machine builders and facility teams connect automation, motion, air, vacuum, fastening, handling and controls into reliable production solutions.

01

Battery Cell Production

Precise movement and controlled handling for sensitive materials and repeatable production processes.

  • Linear motion
  • Pick-and-place
  • Pneumatic control
  • Machine safety
  • Sensors & I/O
02

Module Assembly

Carefully position, handle and assemble individual battery cells while maintaining cycle time and consistency.

  • Vacuum gripping
  • Robotic tooling
  • Servo positioning
  • Conveyance
  • Machine vision
03

Battery Pack Assembly

Bring modules, trays, enclosures and critical connections together with controlled assembly technology.

  • Precision fastening
  • Torque verification
  • Heavy-load conveyors
  • Ergonomic assists
  • Automation controls
04

Facility & End-of-Line

Support production beyond the assembly cell with reliable plant utilities, testing, inspection and maintenance.

  • Compressed air
  • Inspection systems
  • Data collection
  • Safety systems
  • Service & repair
Technology for Battery Production

The Right Technology at Every Stage

JHF combines industry-trusted components with engineering, application expertise and integration support to solve challenges throughout the battery manufacturing facility.

Collaborative robot for industrial automation

Automation & Robotics

Automate production, handling, inspection and assembly with scalable technologies designed around your process.

  • Industrial & collaborative robots
  • PLC and controls integration
  • Sensors and machine vision
  • Industrial I/O and connectivity
Explore Electrical Automation
Industrial linear motion system

Electric & Linear Motion

Precise positioning and repeatable movement for battery cell, module and assembly processes.

  • Linear axes and guides
  • Servo motors and drives
  • Electric actuators
  • Multi-axis positioning
Explore Electric Motion
Vacuum suction technology for material handling

Vacuum & Battery Handling

Handle sensitive battery components with controlled gripping technologies designed to improve safety and throughput.

  • Vacuum suction cups
  • Vacuum generators
  • End-of-arm tooling
  • Pick-and-place systems
Explore Vacuum Solutions
Precision fastening tool for controlled assembly

Precision Fastening

Improve assembly consistency with controlled fastening, torque verification and production data capabilities.

  • DC electric fastening tools
  • Torque verification
  • Assembly data collection
  • Torque reaction solutions
Explore Precision Fastening
Industrial conveyor system

Conveyors & Material Flow

Move cells, modules, packs and components efficiently through production with scalable transfer and conveyor technologies.

  • Transfer systems
  • Heavy-load conveyance
  • Smart conveyance systems
  • Production traceability support
Explore Conveyor Systems
Oil-free industrial air compressor

Compressed Air & Utilities

Support the entire manufacturing facility with properly designed, efficient and reliable compressed air systems.

  • Oil-free compressed air
  • Dryers and filtration
  • Controls and monitoring
  • Audits and leak studies
Explore Compressed Air
Pneumatic air preparation equipment

Pneumatics & Process Control

Control machine motion and point-of-use air with reliable pneumatic components, assemblies and engineered systems.

  • Actuators and valves
  • Air preparation
  • Tubing and fittings
  • IO-Link and controls integration
Explore Pneumatic Solutions
Industrial machine safety equipment

Machine Safety

Protect operators, production equipment and automated cells with safety technologies integrated around the application.

  • Safety light curtains
  • Area scanners
  • Safety switches
  • Machine guarding
Explore Machine Safety
Aluminum structural framing profiles

Framing & Workstations

Create adaptable production structures, machine guards, workstations and equipment frames.

  • Machine frames
  • Safety guarding
  • Ergonomic workstations
  • Custom carts and structures
Explore Aluminum Framing
Mobile and industrial robotic automation equipment
Beyond the Component

Engineering Support From Concept Through Production

Choosing the right component is only part of the solution. JHF brings engineering, controls, mechanical design and application expertise together to help solve the complete production challenge.

Application Engineering
Controls Integration
System Design
Custom Assemblies
Machine Vision
Installation Support
Testing & Commissioning
Scalable Automation
Why John Henry Foster?

A Partner Built for Production

Battery manufacturing requires more than individual products. JHF supports the equipment, processes and people that keep manufacturing facilities operating.

⚙

Multi-Technology Expertise

Automation, motion, pneumatics, compressed air, vacuum, fastening and material handling expertise under one roof.

◆

Engineering Support

Help with sizing, selection, design, integration and custom system development.

24/7

Service & Repair

Responsive service capabilities help manufacturers minimize downtime and keep critical systems operating.

★

Employee-Owned

Quality People. Quality Service. JHF employee-owners take personal responsibility for helping customers succeed.

Industry-Trusted Technology

Battery Manufacturing Technology Partners

JHF combines technologies from leading industrial manufacturers to build the right solution around each application.

Bosch Rexroth
Festo
Piab
Murrelektronik
Ingersoll Rand
DESTACO
Battery Handling Solutions
EV Battery Manufacturing FAQs

Common Battery Production Questions

Can JHF help automate battery cell, module or pack assembly?
Yes. JHF supports automation applications with electric motion, robotics, conveyors, pneumatics, vacuum handling, controls, machine vision, safety technologies and system integration.
What solutions are available for handling battery cells and modules?
Depending on the application, solutions may include vacuum suction technology, robotic end-of-arm tooling, grippers, linear motion, conveyor systems, pneumatic automation and custom material-handling equipment.
Can JHF help with critical fastening during battery pack assembly?
JHF provides precision fastening technologies for applications requiring controlled torque, repeatability, verification and fastening data collection.
Does JHF support compressed air systems throughout battery facilities?
Yes. JHF provides compressed air equipment, air treatment, system design, controls, monitoring, efficiency auditing, installation support and ongoing service.
Can JHF help after the production system is installed?
Yes. JHF supports manufacturers with maintenance and repair, field service, replacement components, custom assemblies, inventory programs and ongoing application support.
Let's Talk About Your Application

Keep Battery Production Moving.

Whether you're designing a new production line, expanding capacity or solving an existing manufacturing challenge, JHF can help connect the right technology with the right application.