Hydraulic Solutions from John Henry Foster

Hydraulic systems require careful design, quality components, and proper maintenance to ensure reliability and safety. At John Henry Foster, we have dedicated hydraulic specialists to help you select the best products for your application, design specific solutions to meet your unique specifications and keep your existing hydraulic systems running efficiently. From simple, out-of-the-box components and power units to complex multi-axis coordination systems and custom hydraulic power units, we can help.

Call our hydraulic solutions experts at (800) 444-0522 today to discuss how John Henry Foster can help you optimize your hydraulic lines to their fullest potential.

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Why Choose John Henry Foster for Hydraulics?

Our dedicated hydraulic experts use the latest technology, software, and top-tier brands to create tailored solutions for your application. 

  • Expertise and Experience. 
    We bring valuable expertise and experience to your project. Our specialists can help you with the design, selection of components, troubleshooting, and service of any hydraulic system. 

  • Reduced Downtime.
    We provide quick repairs, replacement parts, and maintenance services to minimize downtime and keep your operations running smoothly.  

  • Quality Products.
    We provide quality products from reputable manufacturers. Our team will help you select the right machine components for your hydraulic system, ensuring function, compatibility, and reliability.

  • Custom Solutions.
    Our design engineers and dedicated hydraulic experts will work with you to create custom solutions tailored to your specific needs. We design and build hydraulic systems to meet your unique requirements.

  • Cost Savings.
    By providing quality components, expert advice, and efficient repairs, we help you avoid costly downtime and repairs. 

  • Safety.
    We invest in the latest machinery, tools, and training; keeping the pace with ever-changing advances in technology and exceeding industry standards.

  • We are 100% Employee-Owned. 
    At John Henry Foster, we will work with you to ensure the safety of your workers and equipment. We provide product and system training, safety advice, and compliance with industry standards and regulations.

 

Contact us to learn more about the safety precautions we take and how they apply to your needs.

Standard & Custom Hydraulic Power Units

From out-of-the-box simple pump and motor systems to complex custom power units with controls, we will help you meet any power output, mobility, noise level, and space specification.  

  • Pumps and Motors for any flow, pressure, and power requirements 
  • Vertical Overhead Tanks 
  • L-Shapes 
  • Custom Controls 
  • Skid-Mounted, Trailer Mounted, or Custom Mounting Solutions 
  • Custom Valve Configurations 
  • Filtration 
  • Custom Accessories 

Request a Quote

 

Standard & Custom Manifolds

Our manifolds can be customized to provide the necessary connections, flow rates, and pressure ratings for the various components of any hydraulic system. 

  • Large flows 
  • DIN Logics 
  • Mobile Industries 
  • Industrial Solutions 
  • Custom Port Configurations

 

Custom Manifold Quote Request

Motion Terminal

 

Integrated Systems

Optimize the performance and productivity of your entire facility, while minimizing waste and downtime, with Integrated Systems from John Henry Foster. Our engineers will integrate technologies and systems including mechanical, electrical, and hydraulic systems, as well as control systems and software.  

Manufacturing Equipment: Lathes, mills, and presses, as well as robots and other automated systems. 

Material Handling Systems: Conveyors, cranes, and other systems for moving materials and products around the facility. 

Electrical Systems: Power distribution systems, control panels, and other electrical system components. 

Hydraulic Systems: Custom hydraulic power units, valves, and manifolds. 

Control Systems: Programmable logic controllers (PLCs), human-machine interfaces (HMIs), and other systems for monitoring and controlling the various components of the facility. 

 

Turnkey Machines

Experience the benefits of simplified installation and maintenance, reduced downtime, improved efficiency, and lower costs with a turnkey hydraulic system from John Henry Foster. For any application, these fully functional systems are ready to use upon delivery, requiring minimal assembly or installation. 

Your hydraulic machine systems will be ready to use right away, even if we create a custom solution for you. 
 

 

 

Sytronix

The future of Hydraulic Power Units and hydraulic controls is here. Bosch Rexroth’s new CytroBox, CytroPack, and CytroControls offer new design approaches, easy start-ups, and efficient power. Benefits include:

  • Space-saving Designs 
  • Energy-Efficient Operation 
  • Intelligent Connectivity 
  • CytroPac - up to 4kW 
  • CytroBox - 7.5 to 30kW 
  • CytroControls - state-of-the-art IoT monitoring and controls 

Learn More

 

Energy Saving Designs

Reduce energy consumption and improve the efficiency of hydraulic systems with: 

  • Variable speed drives (VSDs) 
  • High-efficiency hydraulic pumps 
  • Load-sensing valves 
  • Accumulators 
  • Proper sizing of components 
  • System design 
  • Preventative maintenance 

 

Implementing energy-saving hydraulic components and procedures can result in significant cost savings and environmental benefits. 

 

Hydraulic Motion Controls

Hydraulic motion control systems offer several advantages over other motion control systems, such as electric or pneumatic systems. They are more powerful, can operate at higher pressures, and can provide more precise and consistent control. They are also more durable and can withstand harsh environments and heavy loads. 

Lifting and Lowering Heavy Loads: Hydraulic systems can be used to lift and lower heavy objects, such as in cranes, elevators, and forklifts. 

Pushing and Pulling: Great for generating a great deal of force, making them ideal for pushing and pulling applications, such as with bulldozers, excavators, and hydraulic presses. 

Rotating: You can use them to rotate mechanical components, such as in hydraulic motors, winches, and rotary actuators. 

Braking: Hydraulic systems can be used to apply brakes to moving components, such as in braking systems for cars and trucks. 

Steering: Control the steering of vehicles, such as heavy trucks and construction equipment. 

Controlling the Movement of Fluids: Control the flow of fluids, such as in pipelines and water treatment plants. 

Controlling the Movement of Air: Hydraulic systems can also be used to control the movement of air, such as in air compressors and pneumatic tools. 

 

Standard & Custom Cylinders

John Henry Foster offers both standard and custom hydraulic cylinders. Standard hydraulic cylinders are readily available and can be easily integrated into a wide range of applications. Custom hydraulic cylinders are designed and built to meet your requirements. They can be customized to meet a variety of needs, such as size, shape, mounting style, and pressure rating. 

Request a Quote

 

 

Hydraulic Hose Assemblies

Hydraulic hoses from John Henry Foster are designed to withstand high pressure and transfer hydraulic fluid from one component to another, such as from a hydraulic pump to a hydraulic cylinder or motor. We stock an assortment of hydraulic hoses, ranging from small, one-braid hoses to 2-inch, six spiral hoses, and even thermal plastic hoses. Additionally, we offer a range of hose ends for hydraulic hoses, which include both field attachable and crimp ends. 

 

Machine Retrofits & Upgrades

When older equipment no longer meets your requirements or new technology becomes available, John Henry Foster will help you replace outdated components, add new features, or upgrade the control system to improve performance and efficiency. Extend the lifespan of existing equipment and reduce the need for costly system replacements such as: 

  • Hydraulic Pumps & Motors 
  • Hydraulic Valves  
  • Sensors and other Monitoring Devices  
  • Filtration and Cooling Systems 
  • Control Systems: Programmable logic controllers (PLCs) and human-machine interfaces (HMIs)

 

System Design

Our expert hydraulic and design engineers will design, analyze, and optimize the performance of your hydraulic systems.  

System Design: This involves designing the hydraulic system to meet the specific needs of your application, considering factors such as operating pressure, flow rate, and the type of hydraulic fluid being used. 

Component Selection: Hydraulic systems are made up of several components, such as pumps, motors, valves, and cylinders. Selecting the appropriate components for the system is critical to ensuring its efficiency and reliability. We can help. 

Analysis and Modeling: We analyze performance and optimize the design of your hydraulic system using mathematical models, state-of-the-art software, and simulation tools. 

Testing and Validation: Once the hydraulic system has been designed and built, our specialists will test and validate function and performance to ensure it meets your required specifications and operates safely and reliably. 

 

Hydraulic Repair Service

Regular maintenance and repair of hydraulic systems are essential to ensure their continued performance and reliability. From preventive maintenance, troubleshooting, and rebuilds, to repairs, custom fabrication, and tube bending, we can help. 

Our services are offered 24/7, on-site or in-house, and are completed with the highest level of quality with OEM replacement parts, expertise, and state-of-the-art technology. 

Request Service

 

Preventative Maintenance

Hydraulic failures can be attributed to many factors. Regardless of the reason, these failures often result in damage to expensive system components and can create workplace hazards. Our experts will ensure proper preventative maintenance and early detection of any issues, minimizing costly downtime and more importantly, safeguarding your working environment. 

Our Preventative Maintenance Program includes: 

  • Free initial equipment review 
  • Factory-trained and certified technicians 
  • All brands and types of hydraulic components and system brands 
  • Pre-scheduled visits for your convenience 
  • Time and material or flat rate billing available 

 


 

Industries We Serve with Hydraulic Solutions

Hydraulic Presses 

Classic Injection Molding Machines

Machine Tool and Die 

Material Handling 

Mixing Machines

Extrusion 

HVAC

And More 

Why Choose JHF?

Our experts use the latest tools, technology, and software to help create unique hydraulic solutions to meet any application or specification. 

Software: HyDraw, AutoCad, SolidWorks, 3D Models

Expertise: Dedicated hydraulic design engineers, certified welders, and fabricators

Capabilities: (2) 5-Ton Cranes, 100,000 square foot facility with dedicated floor space and work cells for hydraulic builds 

What is a Hydraulic System?

Hydraulic systems consist of a wide range of components that work together to transmit power through a liquid. Some of the most common hydraulic components include:

  • Hydraulic Pump 
    This component is responsible for converting mechanical power into hydraulic power by pressurizing the fluid in the system.

  • Hydraulic Motor
    This component converts hydraulic power back into mechanical power by using the pressurized fluid to turn a shaft or other mechanical component.  

  • Hydraulic Cylinder
    This component uses hydraulic pressure to create linear motion, typically used for lifting, pushing, or pulling loads.

  • Control Valves
    These regulate the flow and pressure of the hydraulic fluid within the system.

  • Accumulator
    A device that stores hydraulic energy under pressure, which can be released quickly to provide a burst of energy.

  • Reservoir
    The container that holds hydraulic fluid, often with filters and coolers attached.

  • Filters
    Used to remove impurities from the hydraulic fluid to ensure the system remains clean and functioning properly.

  • Hose and Fittings
    These connect various hydraulic components and ensure proper flow and pressure.

  • Pressure Switches
    Used to monitor the pressure within the system and provide an alert if the pressure becomes too high or too low.

  • Heat Exchanger
    Used to dissipate the heat generated by the hydraulic system to prevent overheating.

 

Overall, these components work together to create a reliable and efficient hydraulic system that can be used in a wide range of industrial and mechanical applications.

 

Why Choose Hydraulic Systems

A properly designed hydraulic system uses a liquid, typically hydraulic oil or water, to transmit power from one location to another. When designed correctly, it can efficiently and effectively transmit power over long distances and through complex machinery.

Some of the benefits of a properly designed hydraulic system include:

Increased Efficiency: Hydraulic systems are more efficient than mechanical or electrical systems, as they lose less energy due to friction and other factors.

Precise Control: Hydraulic systems allow for precise control over the speed, force, and direction of motion, making them ideal for applications that require precise movement.

High Power: Hydraulic systems can generate very high forces, making them ideal for heavy-duty applications such as lifting and pressing.

Durability: Hydraulic systems are known for their durability and resistance to wear and tear, which makes them ideal for use in harsh environments.